Casting Lead Bullets & Balls

Casting lead bullets and balls can be done with a minimum amount of equipment. To begin this article we will go over the basic items needed to cast bullets and the basics of how to melt and cast lead safely.

Equipment Needed

A cast Iron melting pot for lead

First off you will have you have a melting pot and heat source. a cast iron pot is going to be the 1st choice, but an aluminum pot can be used if your budget is really tight. a gasoline or propane stove and a stable table to put them on will get you in business for a heat source, and you probably already have one of these. ( Most wives take a dim view of your using the kitchen stove.) An electric melting pot, especially one with a bottom pour spout is really nice to use, but is not vital for getting started casting bullets and will add to the cost.

A ladle is also needed. One that pours from the side will be best as it can be used for stirring and skimming as well as filling a mold. Lee makes one that is economical and will work well.

Double cavity bullet mold

A mold to cast the size, weight and style of projectile that you want to cast is the next item you will need. molds come in aluminum, cast iron and brass. with reasonable care the aluminum molds will generally be the least expensive and are generally easy to use. There are many sizes, designs , and makes of molds. Starting with one that is similar to a bullet that you usually shoot is probably your best bet for a First mold.

A Pair of insulated gloves (welding gloves work well and add a little protection with their long cuffs, safety glasses or a face shield, and a long sleeved shirt should get you started in the safety equipment category.

Once you have your equipment lined up you will need to gather up some lead. Used wheel weights, old lead pipe, linotype, and lead cable sheathing are some possible sources. Tire shops and salvage yards are a couple of possible sources for lead at reasonable prices. There are several sources of lead online as well, but they will usually be pricier. Scrounging lead from other sources can lower the cost and makes for an enjoyable challenge. Salvaging lead from batteries is not an option. the hazards of excessive lead oxide and calcium in battery lead makes for too much of a hazard and will make for an inferior finished bullet. If you are casting bullets or balls for a muzzle loading firearm, pure lead should be used because it is softer than alloyed lead. Most old lead pipe is pure lead.

Hazards of Casting Lead.

  • Lots of warnings and scary information and disinformation has been put out about lead. Lead poisoning is a danger to anyone working and handling lead. Lead is cumulative in the body and is only cleared by the body slowly over time. However, like many other things in life, Simple precautions, attention to detail ,and using the sense God gave us can minimize the risk and allow the casting of lead to be done safely and enjoyably.

Never eat, smoke, chew, Etc. without first washing your hands. With Soap (like we always tell the kids).

Never Melt Lead in an area with poor ventilation. Put a fan behind you if needed.

Never Melt Lead without wearing protective clothing and eye protection.

Avoid fumes. Good ventilation is a must.

Don’t be distracted when melting lead. Keep children and pets away. Remember: Melting Lead creates a burn hazard and inhalation hazard

Casting your own bullets can be a rewarding activity for a person who likes to make their own products. It can allow you to shoot more for less money. it is an enjoyable as long as it is done properly.

1side of a double cavity bullet mold

The Lyman Cast bullet book and the Lee Modern Reloading book are good resources for additional information on bullet casting. For more information on loading bullets after you have them made check this link.

https://craigsoutdoorsports.com/step-by-step-reloading-centerfire-cartridges/

Craig’s Outdoor Sports is not responsible for any accidents or injuries which arise from the use of information in this article. Your safety is your responsibility.

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